• $129.99 or 3 monthly payments of $45

Chilled Water System Design Course

  • Course
  • 71 Lessons

A TRUE design course that take you through the process of designing a chilled water system for a modern 32-storey high-rise building.

or join the Pro Plan at $20/mo or $220/yr.

Course Outline

Introduction to CHWS Design Course

In this section, you'll be informed about the basic functions available in this course and how to navigate them. Then, you'll be introduced to a sample project that we're going to be using for this course. Subsequently, we'll go through the client's requirements and establish a preliminary design decision for the sample project. You'll be able to download the floor plan drawings to start the design of a chilled water system for the sample project.

User Manual
    Sample Project Briefing
      Client's Requirements
        Floor Plan Drawings (DWG)
        • 15.6 MB
        Section Drawing (DWG)
        • 842 KB

        Cooling Capacity and Supply Airflow Calculation

        In this section, we will compare the common methods currently practiced for cooling load calculation (capacity+airflow). One of the methods will be selected to calculate the required cooling capacity and supply airflow using the sample project. The material used for the calculation will be provided to you and the cooling load calculation result of the sample project will be revealed.

        Cooling Load Calculation Methods
          How to Use Cooling Load Check Figures
          • 5 mins
          • 49.8 MB
          Cooling Load Check Figures (PDF)
          • 2.13 MB
          Cooling Capacity Calculation Result (EXCEL)
          • 87.9 KB

          Air Handling Unit and Fan Coil Unit Selection

          In this section, you'll learn about the common components available in a typical AHU. At the same time, you'll learn the reason behind each AHU component selection through the sample project. Then, you'll learn how to specify the design conditions (DB/WB temperatures of air) of AHU and FCU cooling coils. At the end of this section, you'll be able to download editable excel files that show you exactly what type of AHU and FCU are selected for the sample project.

          AHU Component Selection
          • 5 mins
          • 22 MB
          Filter Grade Conversion Chart (PDF)
          • 153 KB
          Cooling Coil Design Conditions
            Chilled Water Fan Coil Selection
              AHU and FCU Selection Result (EXCEL)
              • 51.3 KB
              AHU and FCU Location (DWG)
              • 17.9 MB

              Pre-Cool Fresh Air System Design

              In this section, you'll learn a way to determine the amount of fresh air needed based on different applications. Then, you'll learn how to specify the design conditions needed for heat pipe and pre-cool air handling unit (PAHU) selection. After that, you'll learn how to design a CO2 sensor system to control the fresh air supply based on demand. Finally, you'll learn how to calculate the cooling capacity of PAHU to find the total cooling load.

              Fresh Air Supply Calculation
                Fresh Air Calculation Result (EXCEL)
                • 43.7 KB
                Heat Pipe Selection Conditions
                  Outdoor Design Conditions (PDF)
                  • 946 KB
                  CO2 Control System
                  • 3 mins
                  • 10.8 MB
                  CO2 System Schematic (DWG)
                  • 174 KB
                  PAHU Cooling Capacity Calculation
                    PAHU Selection Result (EXCEL)
                    • 51.6 KB

                    Chiller and Cooling Tower Sizing and Selection

                    In this section, you'll learn how chilled water and condenser water temperatures are determined. Then, we'll work on the chilled water and condenser water flow rate calculations for the sample project. Subsequently, you'll learn a way to identify and select the right chiller and cooling tower through the sample project. Finally, all results will be revealed to you and the procedure to size makeup water tanks will be taught.

                    Chilled Water Design Temperature
                      Chilled Water Flow Rate Calculation
                        CHW Flow Rate Calculation Result (EXCEL)
                        • 58.2 KB
                        Chiller Sizing
                          Projected Load Profile (EXCEL)
                          • 96.4 KB
                          Condenser Water Design Temperature
                            Condenser Water Flow Rate Calculation
                              Chiller Selection
                                Cooling Tower Selection
                                  CH and CT Selection Result (EXCEL)
                                  • 61.9 KB
                                  Makeup Water Tank Sizing
                                    Major Equipment Location (DWG)
                                    • 17.9 MB

                                    Chilled Water Piping Design

                                    In this section, you'll learn about different chilled water system configurations and their suitable applications. Then, you'll learn how to control chilled water flow in one of the system configurations. Subsequently, you'll learn how to size chilled water pipes and how to calculate system pressure to set the pressure rating of the water-side equipment. Finally, you'll learn about different types of valves and gauges, their functions and their positions in chilled water systems.

                                    CHW System Configurations
                                    • 7 mins
                                    • 42.2 MB
                                    Chiller Plant Room Arrangement
                                      How to Control Chilled Water Flow
                                      • 3 mins
                                      • 23.3 MB
                                      CHW Bypass Line Sizing
                                        How to Size Chilled Water Pipe
                                          Piping Friction Loss Chart (PDF)
                                          • 1.07 MB
                                          Valves and Gauges Position
                                          • 5 mins
                                          • 26.2 MB
                                          Chilled Water Piping Schematic (DWG)
                                          • 231 KB

                                          Pump Sizing and Selection

                                          In this section, you'll learn how to determine the quantity and flow rate of chilled water pumps based on flow demand and minimum flow requirement. Then, you'll learn how to calculate the total head loss in the piping system in order to determine the required pump head with the detailed calculation process revealed to you. Subsequently, you'll learn more about pump sizing, particularly the open-loop condenser water pump and the makeup water pump that has an NPSH requirement. Finally, you'll learn how to select a suitable pump through the sample project.

                                          Minimum Continuous Stable Flow
                                            Pump Load Profile (EXCEL)
                                            • 96.8 KB
                                            Head Loss Calculation
                                              Valves/Fittings Head Loss Table (PDF)
                                              • 1.1 MB
                                              Condenser Water Pump Head
                                                Makeup Water Pump Sizing
                                                  Head Loss Calculation Details (PDF)
                                                  • 49.7 KB
                                                  Pump Selection
                                                    Pump Selection Result (EXCEL)
                                                    • 65 KB
                                                    CHWS Pressure Calculation
                                                      Net Positive Suction Head (NPSH)
                                                        Pump and Piping Layout (DWG)
                                                        • 13.7 MB

                                                        Air Distribution System Design

                                                        In this section, you'll learn how to determine the appropriate supply airflow for various kinds of supply air diffusers and thus, the number of diffusers needed. Also, you'll learn how to size grilles and ducts. Then, we'll go through the thought process behind ductwork design. Finally, you'll learn what is CAV and VAV and we'll design a VAV system for the sample project including its control system.

                                                        Diffuser Selection
                                                          Diffuser Quantity and Airflow
                                                          • 2 mins
                                                          • 19.9 MB
                                                          Airflow Profile (EXCEL)
                                                          • 78.2 KB
                                                          Diffuser Airflow Control Damper
                                                            Return Air Grille Sizing
                                                              How to Size Ducts
                                                                Duct Sizer Software (WindowsOS)
                                                                • 126 KB
                                                                Ductwork Design
                                                                • 5 mins
                                                                • 47.2 MB
                                                                Elbow Radius and Guide Vanes Chart
                                                                • 530 KB
                                                                Variable Air Volume (VAV) System
                                                                • 3 mins
                                                                • 33.7 MB
                                                                Ductwork Layout (DWG)
                                                                • 28 MB

                                                                Bonus Lessons

                                                                More useful lessons to be uploaded soon...

                                                                Expansion Tank Size and Location
                                                                  Fan External Static Pressure Calculation
                                                                    System Control and BMS I/O Point
                                                                      Water Treatment System
                                                                        Condensate Water Recovery System

                                                                          Become one of the very few experts in chilled water system.

                                                                          Learn how to design chilled water system.

                                                                          From AHU/FCU selection and chiller/pump sizing to fresh air, chilled water piping and air distribution system design.

                                                                          Discover details that no one else is teaching.

                                                                          Study the included CAD drawings and calculation templates to understand the details behind every decision.

                                                                          Know the critical designs of the system.

                                                                          Learn how to set design conditions, analyze load profile, size the bypass line, ensuring the minimum flow and more.

                                                                          A design course you never seen before.

                                                                          Video animation.

                                                                          See how to design the location of the equipment and understand the interactions between the devices clearly and concisely.

                                                                          Calculation formula in IP & SI unit.

                                                                          Equations and formulas are written in text with examples in both IP and SI units so that you can easily look back and forth.

                                                                          Detailed demonstration.

                                                                          Dig into the brain of a designer. Learn every detail along the design process even for small little things like gauge positions.

                                                                          Psychometrics and fundamentals

                                                                          Brings you back to the basics of psychometrics and understand the fundamentals behind every design decision.

                                                                          Downloadable materials.

                                                                          Use the tables, charts, excel calculators, templates and even software included in this course for your projects.

                                                                          AutoCAD drawings.

                                                                          Download the full AutoCAD drawings to measure, check, learn and understand how the design is done and why.